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Micro coil (air core)

MICRO COILS: HIGH-TECH IN THE PRECISION FIELD

In coil winding, the production of miniature air coils or micro coils is one of KUK's specialities. According to your specific requirements, we process ultra-fine wires from a diameter of 0.020 mm, which are suitable for a wide range of innovative applications.


OVERVIEW MICRO COIL (AIR CORE)

Micro coil air core
Micro bobine (self à air)
Micro coil air core
Micro coil air core
Luftspule, Kupferlackdraht
Micro coil air core 5
Micro coil (Air core)
Micro coil (Air core)
Micro coil air core
Micro coil air core
Micro coil (Air core)
Micro coil air core
Micro coil air core
Micro coil (Air core)
Micro coil air core
Micro bobine (self à air)
Micro coil air core
Micro coil air core
Micro coil air core 5
Micro coil (Air core)
Micro coil (Air core)
Micro coil air core
Micro coil air core
Micro coil (Air core)
Micro coil air core
Micro coil air core
Micro coil (Air core)
KNOW-HOW
  • High-precision miniature coiling equipment
  • Accurate mechanical dimensions
  • Processes for increased stability
  • Own tool-making/machine-building shop
APPLICATIONS
  • Loudspeakers
  • RFID
  • Inductive sensors
  • Miniature motors
PACKAGING
  • Trays
  • Blister reels

MICRO COILS (AIR CORE) AT A GLANCE

The versatility and impressive performance of micro coils with air core make them a top choice among medical and sensor technology engineers. When selecting a wire for these coils, the smallest option available is 0.020 mm, ensuring excellent conductivity and minimal resistance for enhanced efficiency. Micro coils with air core are available in various sizes, allowing for customization based on specific requirements. The choice of conductor material is crucial in determining overall performance, with copper being widely preferred for its high electrical conductivity and superior efficiency. Design tips for these coils include ensuring proper insulation to prevent short circuits and optimizing the number of turns to achieve the desired inductance. Additionally, it is important to consider connection options early on, as this can be as challenging as working with the ultra-thin wire. By considering these important factors, engineers can create micro coils with air core that deliver exceptional performance and meet their needs for medical devices.

KUK manufactures miniature coils of highest quality and smallest dimension. What is the current production limit? What core material do we process? Find answers about the most frequently asked questions referring to micro coil manufacturing for medical technology and sensor industry on our dedicated FAQ page.

FAQ MICRO COIL MANUFACTURING

KUK manufactures miniature coils of highest quality and smallest dimension. What is the current production limit? What core material do we process? Find answers about the most frequently asked questions referring to micro coil winding for medical technology and sensor industry on our dedicated FAQ page.

OUR KNOW-HOW AND SERVICES

FEASIBILITY
OPTIMIZATION
SAMPLING
AUTOMATION
SERIES
SCALING

Process partner from product idea to large-scale production

KUK serves the customer according to individual requirements from development phase to the integration of the goods into the global supply chain.

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KUK PATENT COILS

Based on our innovative winding technology, we wind our KUK patent air coils on a fully automatic winding machine. The start and end wire of the coil are located on the outer diameter of the coil, which saves space. In addition, the coil can be embedded flattened into a ferrite without resting on the starting wire.

Based on our innovative winding technology, we wind our KUK patent air coils on a fully automatic winding machine. The start and end wire of the coil are located on the outer diameter of the coil, which saves space. In addition, the coil can be embedded flattened into a ferrite without resting on the starting wire.